Custom Power Cord
Custom Power Cord - Premium Low Voltage DC Power Solutions
Product Overview
Our custom power cords are engineered to deliver reliable, safe, and efficient power transmission for a wide range of low-voltage electronic devices and industrial applications. We specialize in designing and manufacturing bespoke DC power cables that meet exact client specifications, from connector types and cable length to electrical ratings and regulatory certifications. As a direct manufacturer with over a decade of expertise, we provide end-to-end support from technical design to final delivery.
Key Features & Benefits
Fully Customizable Design: Tailor every aspect – connectors, cable, length, ratings, and overmold – to fit your unique application.
High-Quality Materials: We use premium PVC resins (UL 94V-0 compliant), pure copper terminals with nickel plating, and certified cables for durability and safety.
Rigorous Quality Assurance: Every cord undergoes 100% functional testing, along with pull and bend tests, ensuring long-term reliability.
Fast & Flexible Service: Short lead times, support for low MOQs at the sample stage, and various shipping options worldwide.
Comprehensive Certifications: Products comply with RoHS, REACH, UL, and CAS standards, facilitating global market access.
Technical Specifications
The table below outlines our standard customizable parameters. All specifications can be adjusted per your project requirements.
|
Parameter Category |
Available Options / Specifications |
|
Connector Types |
DC 5521, 5525, 5.5/2.1mm, 5.5/2.5mm, 4.0/1.7mm, 3.5/1.35mm, 2.0/0.6mm, 7.4/0.6mm (Male/Female, Straight/Right Angle) |
|
Cable Specification |
UL2464, UL2468, UL1185, SPT-1, or other customized cables |
|
Wire Gauge (AWG) |
20AWG, 22AWG, 24AWG, 26AWG |
|
Current Rating |
0.5A, 1.0A, 2.0A, or Customized |
|
Voltage Rating |
5V, 12V, 24V, or Customized |
|
Cable Length |
1m, 1.5m, 2m, or any Customized Length |
|
Temperature Range |
-40°C to +105°C |
|
Terminal Material |
Pure Copper with Nickel Plating |
|
Overmold Material |
Standard PVC (UL 94V-0) or Customer-Specified Material |
|
Color |
Black, White, or Customized |
|
Waterproof Rating |
Standard or per Customer Requirement |
|
Packing |
Poly Bag, Standard Export Carton, or Customized Packaging |
Common Configurations & Assembly Options
We can assemble custom power cords in various configurations to suit your connectivity needs:
DC Plug to DC Jack
DC Jack to USB Connector
DC Plug to Power Adapter
Power Plug to Pigtail Wires
Power Plug to Customer-Specified Terminals or Connectors
Our Manufacturing & Service Capabilities
OEM/ODM Support: We offer full OEM and ODM services, capable of designing and producing power cords based on your drawings, samples, or conceptual requirements.
Quality Control: Our production follows IPC-A-620 and UL standards. In-house testing includes electrical function tests, mechanical stress tests, and material verification.
Lead Times:
Samples: Approximately 5-7 working days.
Mass Production: Typically 4 weeks, with expedited options available.
Minimum Order Quantity (MOQ): Standard MOQ is 500 pieces, but we accommodate lower quantities for sample and prototyping phases.
Shipping: We ship globally via express carriers (DHL, FedEx, UPS, TNT) as well as by air and sea freight.
Why Choose Us?
Direct Factory Source: Eliminate intermediaries for better pricing and direct communication with engineers.
Technical Expertise: A dedicated engineering team provides professional support from design validation to troubleshooting.
Flexibility: We thrive on custom orders and are equipped to handle both small-batch and large-volume production runs.
Proven Reliability: With nearly 10 years in the cable industry, our products power devices in consumer electronics, telecommunications, industrial controls, and medical equipment worldwide.
FAQ
1, Q: Are you trading company or manufacturer?
A: We are professional cable factory in China, with almost 10 years experience in the cable industry. we have strong engineer team, can provide technical support for customer.
2, Q: Can you produce custom low voltage power cord?
A: We can design and build power cord per customer requirement.
3, Q: What's your Minimum order QTY (MOQ)?
A: Normally 500 PCS, but we can support lower volume for sample stage.
4, Q: What's the lead time (L/T) of your manufacturing?
A: We provide short L/T service. Sample 1 wks, mass production 4 wks.
5, Q: How about your product quality?
A: We do pull test, bending test etc in to ensure the product stability, also do 100% function test on the cable in the manufacturing to ensure customer receive good quality goods.
6, Q: Where is your factory?
A: Our factory is located in Huizhou City, Guangdong province, China.
Shipping term:
We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.
Packing
1, standard export carton.
2, customized packing is also welcome.
Delivery
1, 5 working days for sample.
2, 7 working days for mass production goods.
3, Express, air, marine and customer specified forwards are available.


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