Industrial Cable
Why Choose Us
Our History
Company have focused on cable assembly and wire harness industry over 8 years in China. We started small business such as many small electric wires manufacturing, but now we become one of the leading ship manufactures in cable assembly industry.
Our Factory
Is located in Huizhou City Guangdong Province China, a beautiful city which has complete supply chain. We supply high quality, and competitive cost cable assembly and wire harness products to customers all over the world.
Production Market
We have customers from both domestic market and oversea market. have professional sales managers can speak fluent English for good communication with oversea customers, also can provide professional technical support to customers.
Our Service
Can provide OEM/ODM on cable assembly and wire harness products, provide design, DFMEA/PFMEA support for customer, also we provide good after sell service for customers. We can supply customer for both high volume and low volume products, and flexible L/T.
What is Industrial Cable?
Industrial cables are specialized types of electrical cables designed for indusry control, withstand the harsher environments and conditions typically found in industrial settings. These cables are engineered to endure extreme temperatures, chemical exposure, abrasion, vibration, and torsion, ensuring reliable performance in demanding applications.
Types of Industrial Cables
Power cables: Power cables are used to transmit power and are usually used to connect generators, transformers, switchboards and other devices in the power system. They usually have a large conductive cross section and good insulation properties to ensure the safety and stability of power transmission.
Control cables: Control cables are used to transmit control signals and are commonly found in factory automation systems, machinery and instrumentation. These cables need to have good anti-interference capability and reliable signal transmission performance to ensure accurate control and operation of the equipment.
Communication cables: Communication cables are used to transmit data and information and are commonly found in computer networks, communication systems, and monitoring equipment. They usually need to have high-speed transmission, low latency and anti-interference capabilities to ensure reliable data transmission and communication stability.
Optical fiber cable: Optical fiber cable uses optical fiber as the transmission medium, has the characteristics of high speed, large bandwidth and strong anti-interference ability, and is often used for long-distance data transmission and high-speed network connection.
Special purpose cables: Special purpose cables include high temperature resistant cables, explosion-proof cables, waterproof cables, etc., designed for specific industrial environments and application scenarios to meet special safety and performance requirements.
How is Industrial Cable Categorized?
Construction of Wire Strands
Just like wire ropes, industrial cables are constructed from strands made of a number of wires wrapped together. The general rule of thumb here is that the more wires in a strand or the more strands in the cable, the more flexible it will be.
Most steel cables are available in either a 7×7 or 7×19 construction. The first number communicates the number of strands used in the cable, while the second demonstrates the number of wires per strand. A 7×7 cable has 7 strands of 7 wires, while a 7×19 is 7 strands made of 19 wires each.
Cores
The interior strand of an industrial cable creates a supportive structure for the strands to wrap around. In cable industry, we normally follow AWG（American wire gauge）to defiene the wire construciton.
Materials
Another key categorization for cables is the material used to construct the wires. While industrial cables conductors are always made from copper, tinned copper, silver plated copper contuctors. It's depend on customer requirements. For the jacket, we may use PVS, rubber, PUR, Teflon etc., the exact material is depend on customer requirements or application requirements.
Things to Consider when Purchasing Industrial Cables
Reliability
The cable should be designd and manufacured with enough safty factror, then customer can assemble it on their equipment Confidently。
Tension and Fatigue
Frequent movement and abrasion on the wires of a cable will eventually wholesale cheap celine down coats damage the cable, compromising its strength. Be sure to consider the load and stress factors placed on the cable, such as load shock, friction, and constant bending.
Abrasive Factors and Environment
Some types of cables are designed to perform better in specific conditions, such as near water. If the cable will be exposed to moisture, such as on a boat or outdoors, you’re better off going with a stainless steel cable. However, if it needs to withstand frequent abrasion, galvanized is the better choice.
Stretch Capabilities
Did you know that industrial cables can stretch? While the length disparity is minimal, some cables stretch further depending on the core used. This is helpful to note if the desired length needs to be exact.
Housing Wires: It is widely used in the construction and interior decor industry. As the name suggests, these wines are used in domestic spaces such as residences or corporate offices.
Industrial Wire Upto 400sq mm: These wires are ideal for use with any gadgets or equipment. They have flexible cords with a copper center.
Multicore Round Cables up to 91 core: Used in heavy equipment such as cooling units and motors. They are ideally used for running various heavy machinery in industries.
Three/ Four Core Flat Cables: PVC insulated cables and wires are mostly used for pump connections. The covering s a sheath to protect the inner core from external physical aberrations.
Waterproof cable: The cable connector with sealing components or epoxy potting whichprovide IP67 even IP68 wateproof performance, for wet or underwater environment application.
Co-Axial Cables: They are used to transmit radio frequency signals. They are greatly used for computer networking.
CCTV Cables: Various cables are used to aid CCTV surveillance, such as RCA Plug, Play cable, and CAT5 Cable. They can directly transmit signals to observe the CCTV video in your NVR and DVR.
Speaker Cables: As the name suggests, they connect speakers with amplifiers. The event management industries need this type of cable most of the time.
Camera Wires: Security camera cables like Ethernet and Siamese are used for security purposes.
Matters Needing Attention In Application Of Industrial Cable
Buried cable across the buildings, roads, susceptible to mechanical damage, corrosion medium place and lead to the ground from the height of 2.0m to the under ground 0.2m place, must be added a protective casing, protective casing inside diameter should not less than 1.5 times of cable diameter.
The distance between the buried cables and the nearby electric cables and trenches shall not be less than 2m and the crossing distance shall not be less than 1m.
Buried cable joint should be located in the junction box on the ground, junction box should be waterproof, dustproof, mechanical damage, and stay away from flammable, explosive, prone to corrosion.
The overhead cable should be laid along the poles, stents or walls, and fixed by insulators, the binding line must be insulated wire, fixed point spacing should ensure that the cable can bear the load brought by the weight, laying height should meet the overhead line laying height requirements, But the maximum sag distance along the wall when laying shall not be less than 2.0m.
Engineering cable lines must be buried by the introduction of cable, is prohibited through the introduction of scaffolding. Vertical cable laying should take full advantage of the construction of the shaft, vertical holes, etc., and should be close to the center of electricity load, the fixed point of each floor shall not be less than one.Cable horizontal laying should be fixed along the wall or door, the maximum sag distance of not less than 2.0m.
A Quick Selection Guide For Industrial Electrical Cables
Mechanical Durability: The main elements that influence the strength of a wire assembly are its protective layers and size. To know the thickness of a cable, look for its gauge specifications, as they refer to the same thing. Although cables with smaller designs are preferable since they are easier to work with, this thinness means the cables are more vulnerable to being severed or smashed.
Length: The two main factors that affect an industrial electrical cable’s performance are its length, gauge and shielding. Choosing the right length matters since signal degradation must be accounted for when the cables are intended for use cases that require low losses.
Shielding: Shielding is a critical component designed to mitigate the effects of electromagnetic interference (mainly signal degradation and cross-talk/noise) by acting as a barrier around the cable. To learn what type of shielding your application needs, take note of its end-use location and check if nearby machinery and objects will interfere with each other.
Corrosion Resistance: In industrial environments, corrosion comes in many forms, including moisture, chemicals, and UV light.
Temperature Resistance: Certain types of electrical wiring can withstand high heat, others thrive in freezing temperatures, and a few can do both. On the other hand, some cables are popular not because of their temperature resistance but because they are toxin-free when burned or non-flammable.
1. Understand your cable application first.
First, need to know your cable application industry and application environment, and then chose the suitable category cable.
2. Make physical separations for each group of cable
Now it’s time to implement what you know about the signal classes to group together and separate all your industrial cables. Ensure that signal class one, and two wires are separate from signal class three and signal class four.
3. Commence overshielding
Proceed to over shield cables, protect the sensitive cables from high frequencies, and make sure the industrial cables just carry signals belonging to their particular group.
4. Use connectors
Each group of industrial cables must have a different connector. Use separate connectors for each, and then bond all free conductors.
5. Complete cable crimping
When cable crimping, use the best quality terminations. The better the quality of your terminations, the better your industrial cable maintenance will be – you may even be able to maintain the terminations less frequently.
6. Select trunking for your cables
If you’re choosing trunking for your industrial cable, ensure that you select high-quality trunking. This will enhance electromagnetic compatibility.
7. Choose the best cable management
There are several kinds of cable support management systems.
Certifications
Our Factory
Top-cable company have focused on cable assembly and wire harness industry over 8 years in China. Top-cable is a leading ship manufactures in cable assembly industry. We got ISO 9001, ISO 14001, IATF 16949, IPC/WHMA-A-620A and UL certification, and become a very professional cable assembly manufacturing company, and own over 60 employees. We have OEM and ODM capabilities, we can provide technical support to customers to reduce their cost and optimize their design, especially on the connector, terminal and overmold design.
FAQ