Custom RJ45 Cable
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Custom RJ45 Cable

Custom RJ45 Cable: High-Performance LAN Cable Assembly for Your Unique Network Connectivity Needs Introduction to Custom RJ45 Cable Looking for a durable, application-specific Ethernet connection solution? Our custom RJ45 cable is engineered to deliver stable, high-speed network transmission...
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Product Introduction

Custom RJ45 Cable: High-Performance LAN Cable Assembly for Your Unique Network Connectivity Needs

Introduction to Custom RJ45 Cable

Looking for a durable, application-specific Ethernet connection solution? Our custom RJ45 cable is engineered to deliver stable, high-speed network transmission across industrial, commercial, smart home and specialty networking scenarios. As a seasoned China-based cable manufacturer with nearly 10 years of industry expertise, we combine premium raw materials, precision processing and flexible customization options to build RJ45 patch cables that perfectly match your project requirements, no matter you need a standard off-spec length, rugged waterproof structure or special shape overmold.

 

Core Custom RJ45 Cable Specifications Chart

All parameters can be fully adjusted according to your actual usage demands, to meet the strictest networking operation standards.

Specification Item

Available Options & Details

Connector Plating & Model

50u" 8P8C RJ45, plug / receptacle form factors; optional gold-plated or nickel-plated metal shells for enhanced shielding

Supported Cable Grades

Cat 5, Cat 5E, Cat 6, Cat 6E, Cat 6A, UL2464 compliant cables, fully custom cable structures on request

Waterproof Performance

Custom IP-rated waterproof plugs to fit outdoor, wet or harsh working environments

Voltage Rating

30V, 60V, or custom voltage ratings for special power-over-Ethernet applications

Available Length

1m, 1.5m, 2m, 3m, and 100% custom lengths to eliminate excess cable waste on site

Overmold Designs

Standard plug, receptacle, panel mount, right angle, panel mount with thumb screw, or any custom shape you require

Operating Temperature Range

Standard range: -40°C to 105°C; mechanical testing reference range: -20°C to +75°C

Compliance Standards

IPC-A-620, UL certified, with RoHS, REACH, CAS full regulatory compliance

Value-Added Services

Full OEM & ODM support to realize any custom design idea you have

 

 Standout Features of Our Custom RJ45 LAN Cables

We build every custom RJ45 cable with uncompromising quality at every production step:

Ultra-Durable Connector Build
We mold the RJ45 plug housing from high-strength non-recycled plastic resin, far more durable than ordinary recycled plastic alternatives. The terminal is forged from 100% pure copper with 50" U gold plating, to deliver industry-leading electrical conductivity and prevent signal loss even after long-term use. Rigorous testing confirms our plugs can easily withstand more than 2000 insertion and removal cycles without performance degradation.

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Tab Protection Design for Extended Service Life

‌A dedicated protective structure is integrated on the plug body to shield the delicate RJ45 push tab from accidental breaking during installation, handling or frequent plugging and unplugging, drastically extending the cable's total service lifecycle.

 

Premium Cable Core Construction

‌Every cable body uses high-purity oxygen-free copper as conductor core, paired with aluminum shielding layer, HDPE insulation layer and soft wear-resistant PVC outer jacket. This layered structure ensures the finished custom RJ45 patch cable maintains excellent electrical properties and mechanical toughness even in frequently bent or high vibration environments.

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Unmatched Mechanical Reliability

‌Every batch of our custom RJ45 cables passes strict lab performance checks: maximum contact resistance variation stays within 20mΩ, pin retention force reaches no less than 110N, elongation rate hits minimum 300%, and tensile strength reaches at least 1.68Kg/mm², far exceeding the performance of generic consumer-grade Ethernet cables.

 

 

 

 

 

Protective feature on plug to protective the push tab, to ensure long plug/unplug life cycle.

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We provide Custom connector and overmold design service

 

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Our factory certification and quality assurance:

UL certification

IPC-A-620 certification

ISO9001 / ISO14001 /ISO13485 certified factory

All products are 100% electric tested

 

Top-cable UL and ISO certificate

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​(Top-cable test equipment)

​(Top-cable test equipment)

FAQ

1, Q: Are you trading company or manufacturer?

A: We are professional cable factory in China, with almost 10 years experience in the cable industry. we have strong engineer team, can provide technical support for customer.

 

2, Q: Do you provide samples? is it free or extra charge?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight

 

3, Q: What's your Minimum order QTY (MOQ)?

A: Normally 500 PCS, but we can support lower volume for sample stage.

 

4, Q: What's the lead time (L/T) of your manufacturing?

A: We provide short L/T service. Sample 1 wks, mass production 4 wks.

 

5, Q: How about your product quality?

A: We do pull test, bending test etc in to ensure the product stability, also do 100% function test on the cable in the manufacturing to ensure customer receive good quality goods.

 

6, Q: Where is your factory?

A: Our factory is located in Huizhou City, Guangdong province, China.

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Shipping term:

We ship goods all over the word, via EMS, DHL,UPS,FedEx and TNT etc, customer can specify whichever they prefer.

 

Packing

1, pack the cord bulk or in polybag of giftbox

2, standard export carton.

3, customized packing is also welcome.

 

Delivery

1, 5 working days for sample.

2, 7 working days for mass production goods.

3, Express, air, marine and customer specified forwards are available.

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