Electric Bicycle Cable
Electric Bicycle Cable – High-Quality E-Bike Cables Manufacturer in China
Looking for a reliable electric bicycle cable supplier? We are a professional e-bike cable manufacturer in China, offering high-performance cables at competitive prices. Here's why customers choose us:
Cable Manufacturing Experience
We focus on electric bicycle cable R&D and production, delivering stable and safe wiring solutions for top e-bike brands worldwide.
Production Equipment
Our factory uses advanced stranding, insulation, and injection machines, ensuring fast production and strict quality control.
Certified Quality Control
All cables pass electrical and mechanical testing. We follow CE, RoHS, and ISO9001 standards to guarantee product safety and durability.
Flexible OEM/ODM Services
Customize your cable length, connector type, insulation color, packaging, and logo. Fast sample support and low MOQ available.
What is an Electric Bicycle Cable?
E-bike cables are used to connect essential components of an e-bike, such as the motor, battery, controller, throttle, display, brake, and lights. These cables must be flexible, durable, waterproof, and shock-resistant to withstand harsh outdoor riding conditions.
Types of Electric Bicycle Cables
Electric bicycle cables come in various types to support power transmission, signal communication, and accessory functions. Each cable type is engineered for a specific task in the e-bike system. Below are the main categories:
1. Power Cables
Function: Transmit high current from the battery to the motor or controller.
Structure: Thick copper core, heat-resistant insulation, often with a durable outer jacket (PVC or TPU).
Features: High-voltage rated (up to 600V), flame-retardant, vibration-resistant.
Applications: Battery packs, brushless DC motors, main power lines.
2. Signal Cables
Function: Carry low-voltage control signals between components (e.g., throttle, LCD display, PAS sensor).
Structure: Multi-core copper wires (2-10 cores), often shielded with foil or braid to prevent interference.
Features: Lightweight, flexible, EMI-protected, suitable for complex wiring harnesses.
Applications: Display panels, speed sensors, gear indicators, e-brake sensors.
3. Brake Sensor Cables
Function: Detect brake lever movement and send signal to the controller to cut motor power.
Structure: 2-core or 3-core cable with waterproof molded connector.
Features: Fast response, high reliability, water and dustproof (IP65/IP67).
Applications: Hydraulic or mechanical brake systems with electronic brake cut-off.
4. Lighting Cables
Function: Provide power to front and rear LED lights, brake lights, or signal indicators.
Structure: Typically 2-core cable with durable jacket, compatible with 5V–48V systems.
Features: Flexible, UV-resistant, suitable for external routing.
Applications: E-bike headlights, taillights, direction indicators, horn systems.
5. USB Charging Cables
Function: Deliver 5V output from the battery/controller to charge mobile devices or accessories.
Structure: Standard USB-A/USB-C connector with shielded low-voltage cable.
Features: Overcurrent protection, stable charging, optional waterproof design.
Applications: Smartphone holders, GPS devices, Bluetooth modules.
6. Waterproof Connector Cables
Function: Provide secure plug-and-play connections between modules with excellent sealing.
Structure: Molded connectors (e.g., HIGO, Julet, JST) + cable with silicone or TPU jacket.
Features: IP65/IP67 waterproof, anti-corrosion, easy installation and replacement.
Applications: All modular connections between battery, controller, motor, throttle, lights.
7. CAN Bus Cables
Function: Transmit digital data over Controller Area Network (CAN) systems.
Structure: Twisted pair cables with shielding, optimized for high-speed data.
Features: Low latency, high noise immunity, supports smart controllers and displays.
Applications: Advanced e-bike systems using smart diagnostics and connectivity features.
8. Integrated Harness Cable Assemblies
Function: Combine multiple cables into one bundle for efficient routing.
Structure: Includes power, signal, brake, and light cables inside braided or PVC harness.
Features: Customizable layout, cleaner installation, reduced weight and space usage.
Applications: Mid-drive and hub-drive e-bike systems, OEM e-bike manufacturing.