Custom Ribbon Cable Assembly
Custom Ribbon Cable Assembly
Introduction to Custom Ribbon Cable Assembly
Core Customizable Specifications
All parameters of this custom ribbon cable assembly can be adjusted to match your exact project needs, with standardized core reference specs listed in the table below:
|
Specification Category |
Detailed Parameters |
|
Compatible Connectors |
IDC, JST, or any custom-specified crimp terminal and board-to-board connectors |
|
Pin Count Range |
2 pins to 40 pins, with expanded higher pin options available on request |
|
Cable Types Supported |
Standard flat ribbon cable, color-coded rainbow ribbon cable |
|
Voltage Rating |
Fully customizable to match your operational voltage requirements |
|
Cable Length |
Customized per your exact installation dimension needs |
|
Certified UL Styles |
2651, 2468, 1007 and additional UL certified wiring options |
|
Operating Temperature Range |
-40°C to 105°C |
|
Compliance Standards |
IPC-A-620, UL certified manufacturing protocols |
|
Official Certifications |
RoHS, REACH, UL, CAS, VDE, CE |
|
Value-Added Services |
Full OEM and ODM custom development support |
Standard UL1007 Custom Ribbon Cable Sub-Specification
For projects that require UL1007 grade cable material, this custom assembly delivers the following proven performance attributes:
80°C continuous rated operating temperature
300V rated working voltage
Support for both solid and stranded conductor designs, with tinned or bare copper options covering 32AWG to 10AWG gauges
Abrasion-resistant PVC insulating jacket
Fully passes VW-1 and FT1 vertical flame safety tests
Uniform, consistent insulation thickness to ensure no-jam easy stripping and clean cutting during installation
100% compliance with RoHS environmental requirements
Detailed UL1007 conductor and insulation dimension reference:
|
AWG |
Conductor Construction (No./mm) |
Conductor Diameter (mm) |
Insulation Thickness (mm) |
Overall Outer Diameter (mm) |
|
26 |
1/0.404 |
0.40 |
0.43 |
1.25 |
|
26 |
7/0.16 |
0.48 |
0.41 |
1.30 |
|
24 |
1/0.511 |
0.51 |
0.42 |
1.35 |
|
24 |
11/0.16 |
0.61 |
0.40 |
1.40 |
|
22 |
1/0.643 |
0.64 |
0.43 |
1.50 |
|
22 |
17/0.16 |
0.76 |
0.42 |
1.60 |
For customers who source the flat ribbon cable separately for self-assembly, our base IDC flat ribbon cable comes with the following standard configurable specs:
|
Item |
Detailed Parameter |
|
Product Name |
Custom IDC Flat Ribbon Cable |
|
Cable Type |
IDC compatible flat ribbon wire |
|
Available Pin Counts |
6 / 8 /10 /12/ 14 / 16 / 20 / 50 / 60 pins, with more non-standard pin configurations available on request |
|
Standard Pitch Options |
1.7mm / 2.0mm / 2.54mm |
|
Cable Length |
Produced fully per customer's exact installation requirements |
|
Withstand Voltage Rating |
300V |
|
Pre-Shipment Quality Control |
100% continuity breakover test, 100% crimp connection integrity inspection, 100% dimensional accuracy check, 100% appearance visual inspection |
|
Target Application Scenarios |
Consumer Electronics, Automotive Systems, Railway Transportation, Medical Devices, Oil Exploration Equipment, Military Defense Products, Aviation & Aerospace, Marine Exploration, Metro Transit Devices, Banking Self-Service Terminals, Network Communication Engineering |
|
Supporting Certifications |
CE, ISO, RoHS, SGS |
|
Matching Compatible Connectors |
Full range of IDC connectors covering all different pitches and port counts |
Our Service & Ordering Advantages
Quality Commitment
Every custom ribbon cable assembly comes with a 12-month full quality warranty after shipment. If any non-human-induced quality problem occurs during the warranty period, we will arrange a free replacement for you immediately. During manufacturing, we run rigorous pull resistance testing, repeated bending life testing and full 100% cable functionality testing on every unit, to ensure you receive stable, defect-free custom wiring products.
Flexible Ordering Terms
Minimum Order Quantity: Standard MOQ is 500 pieces, but we support low-volume trial orders and small batch sample production for your prototype validation stage
Production Lead Time: We offer industry-leading short lead time services: 1 week for sample production, 4 weeks for full mass production batches
Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, DDP, DDU, global express delivery
Supported Payment Currencies: USD, EUR, CNY
Accepted Payment Methods: T/T bank transfer, L/C letter of credit, credit card, PayPal, cash payment
Multilingual Support: Our sales and technical teams are fluent in English and Chinese, to provide full-cycle technical clarification and after-sales support for global customers.
Logistics & Packing
We ship orders to destinations all over the world, working with trusted global couriers including EMS, DHL, UPS, FedEx and TNT, you can specify your preferred logistics provider freely. We use standard export-grade cartons for regular packing, and we also welcome 100% custom packaging solutions tailored for your brand. For delivery timelines: we ship sample orders within 5 working days, and mass production goods are dispatched within 7 working days. We support multiple shipping modes including express air freight, standard air shipping, sea freight, and can also arrange delivery via your designated forwarder.
Our factory certification and quality assurance:
UL certification
IPC-A-620 certification
ISO9001 / ISO14001 /ISO13485 certified factory
All products are 100% electric tested


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FAQ
1, Q : Can you tell me your products warranty?
A: We provide 1 year quality warranty for our shipped product, will provide replacement if any quality issue
2, Q: what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Cash;
Language Spoken:English,Chinese.
Technical clarification,warranties for all our products and many customization choices.
3, Q: What's your Minimum order QTY (MOQ)?
A: Normally 500 PCS, but we can support lower volume for sample stage.
4, Q: What's the lead time (L/T ) of your manufacturing?
A: We provide short L/T service. Sample 1 wks, mass production 4 wks.
5, Q: How about you product quality?
A: We do pull test, bending test etc in to ensure the product stability, also do 100% function test on the cable in the manufacturing to ensure customer receive good quality goods.
Shipping term:
We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.
Packing
1, standard export carton.
2, customized packing is also welcome.
Delivery
1, 5 working days for sample.
2, 7 working days for mass production goods.
3, Express, air, marine and customer specified forwards are available.


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