E-bike Motor Cable
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E-bike Motor Cable

E-Bike Motor Cable - Premium Waterproof Connector Solution‌ Product Overview‌ Our E-Bike Motor Cable is a high-performance, waterproof cable assembly engineered specifically for reliable and durable electric bicycle motor connections. Designed to withstand harsh riding environments, it...
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Product Introduction

E-Bike Motor Cable - Premium Waterproof Connector Solution‌

 

Product Overview‌

Our E-Bike Motor Cable is a high-performance, waterproof cable assembly engineered specifically for reliable and durable electric bicycle motor connections. Designed to withstand harsh riding environments, it ensures optimal signal integrity and power delivery for your e-bike system. This customizable solution meets rigorous industrial standards, offering flexibility in design to fit various motor and controller interfaces.

 

Key Features & Benefits‌

Superior Weatherproofing:‌ IP66-rated waterproof and dustproof construction guarantees consistent performance in rain, mud, and dust.

High-Current Capacity:‌ Robust design supports stable power transmission for motor operation.

Wide Temperature Tolerance:‌ Operates reliably in extreme conditions from -25°C to +80°C.

Enhanced Durability:‌ Connector mates for over 200 cycles with secure locking, resisting vibration and pull.

Customizable Design:‌ Available in various lengths, overmold shapes (straight/angled), and colors. OEM branding is welcome.

Safety Certified:‌ Complies with RoHS, REACH, and relevant electrical safety standards.

 

Technical Specifications (Chart Format)‌

The following table summarizes the core electrical and mechanical parameters of our standard E-Bike Motor Cable:

‌Parameter Category‌

‌Specification‌

‌Details / Value‌

‌Electrical Ratings‌

Rated Voltage

48V AC/DC

 

Rated Current

15A (Continuous), 2A (Signal)

 

Withstanding Voltage

700V

 

Insulation Resistance

≥ 20 MΩ

 

Contact Resistance

≤ 10 mΩ

‌Mechanical Properties‌

Connector Gender

Male & Female Available

 

Number of Pins

9-Pin (Gold-plated copper for low resistance)

 

Mating Force

Insertion: ≤ 80N; Extraction: ≥ 30N

 

Durability (Mating Cycles)

≥ 200 cycles

‌Environmental‌

Operating Temperature

-25°C to +80°C

 

Protection Level (IP Code)

IP66 (Waterproof & Dust-tight)

 

Cable Jacket Material

PVC, PUR, or TPE Options

‌Physical Attributes‌

Cable Length

Fully Customizable

 

Connector Housing

Overmolded PVC/PUR/TPE

 

Insulator Material

PA66+GF (Flame Retardant)

 

Applications‌

This cable assembly is the ideal interconnect solution for:

Connecting hub motors or mid-drive motors to the main controller.

Battery pack to controller power linkages.

Sensor and communication wiring within the e-bike drive system.

Other electric mobility applications requiring a robust, waterproof connection.

 

Our Capabilities & Customization‌

We are a professional cable assembly manufacturer with over a decade of expertise. Our engineering team provides full technical support from design to production.

 

We specialize in:‌

Custom Design:‌ Modify pin counts, wire gauges, colors, and connector types per your requirements.

Logo & Branding:‌ Add your company logo or specific branding to the connector housing.

Flexible Ordering:‌ Low MOQ for prototyping, scalable to high-volume production.

Quality Assurance:‌ All products are manufactured according to IPC-A-620 standards and undergo rigorous testing.

 

Why Choose Our E-Bike Motor Cables?‌

Direct Factory Price:‌ Competitive cost without middleman markup.

Rapid Sampling:‌ Prototype samples can be delivered within 3-5 business days.

Reliable Logistics:‌ We ship globally via DHL, FedEx, UPS, and sea freight.

Responsive Support:‌ 24-hour response time for quotes and technical inquiries.

Quality Materials:‌ Use of certified raw materials ensuring longevity and performance.

 

Frequently Asked Questions (FAQ)‌

Q1: What is your Minimum Order Quantity (MOQ)?‌

A:‌ The standard MOQ is 500 pieces. However, we accommodate lower quantities for sample and testing purposes to support your development cycle.

 

Q2: Can you produce cables according to my drawings?‌

A:‌ Absolutely. We offer complete OEM/ODM services. Please share your specifications or drawings, and our engineers will provide a feasibility analysis and quote.

 

Q3: What are your payment terms?‌

A:‌ We accept T/T (Bank Transfer), PayPal, Western Union, and L/C. Terms can be discussed based on order value and partnership.

 

Q4: What is the lead time for production?‌

A:‌ Mass production typically requires 10-15 working days after order confirmation and payment. Exact timelines depend on order complexity and volume.

 

Shipping term:

We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.

 

Packing

1, standard export carton.

2, customized packing is available.

 

Delivery

1, 5 working days for sample.

2, 7 working days for mass production goods.

3, Express, air, marine and customer specified forwards are available.

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