E-bike Motor Cable
E-Bike Motor Cable - Premium Waterproof Connector Solution
Product Overview
Our E-Bike Motor Cable is a high-performance, waterproof cable assembly engineered specifically for reliable and durable electric bicycle motor connections. Designed to withstand harsh riding environments, it ensures optimal signal integrity and power delivery for your e-bike system. This customizable solution meets rigorous industrial standards, offering flexibility in design to fit various motor and controller interfaces.
Key Features & Benefits
Superior Weatherproofing: IP66-rated waterproof and dustproof construction guarantees consistent performance in rain, mud, and dust.
High-Current Capacity: Robust design supports stable power transmission for motor operation.
Wide Temperature Tolerance: Operates reliably in extreme conditions from -25°C to +80°C.
Enhanced Durability: Connector mates for over 200 cycles with secure locking, resisting vibration and pull.
Customizable Design: Available in various lengths, overmold shapes (straight/angled), and colors. OEM branding is welcome.
Safety Certified: Complies with RoHS, REACH, and relevant electrical safety standards.
Technical Specifications (Chart Format)
The following table summarizes the core electrical and mechanical parameters of our standard E-Bike Motor Cable:
|
Parameter Category |
Specification |
Details / Value |
|
Electrical Ratings |
Rated Voltage |
48V AC/DC |
|
Rated Current |
15A (Continuous), 2A (Signal) |
|
|
Withstanding Voltage |
700V |
|
|
Insulation Resistance |
≥ 20 MΩ |
|
|
Contact Resistance |
≤ 10 mΩ |
|
|
Mechanical Properties |
Connector Gender |
Male & Female Available |
|
Number of Pins |
9-Pin (Gold-plated copper for low resistance) |
|
|
Mating Force |
Insertion: ≤ 80N; Extraction: ≥ 30N |
|
|
Durability (Mating Cycles) |
≥ 200 cycles |
|
|
Environmental |
Operating Temperature |
-25°C to +80°C |
|
Protection Level (IP Code) |
IP66 (Waterproof & Dust-tight) |
|
|
Cable Jacket Material |
PVC, PUR, or TPE Options |
|
|
Physical Attributes |
Cable Length |
Fully Customizable |
|
Connector Housing |
Overmolded PVC/PUR/TPE |
|
|
Insulator Material |
PA66+GF (Flame Retardant) |
Applications
This cable assembly is the ideal interconnect solution for:
Connecting hub motors or mid-drive motors to the main controller.
Battery pack to controller power linkages.
Sensor and communication wiring within the e-bike drive system.
Other electric mobility applications requiring a robust, waterproof connection.
Our Capabilities & Customization
We are a professional cable assembly manufacturer with over a decade of expertise. Our engineering team provides full technical support from design to production.
We specialize in:
Custom Design: Modify pin counts, wire gauges, colors, and connector types per your requirements.
Logo & Branding: Add your company logo or specific branding to the connector housing.
Flexible Ordering: Low MOQ for prototyping, scalable to high-volume production.
Quality Assurance: All products are manufactured according to IPC-A-620 standards and undergo rigorous testing.
Why Choose Our E-Bike Motor Cables?
Direct Factory Price: Competitive cost without middleman markup.
Rapid Sampling: Prototype samples can be delivered within 3-5 business days.
Reliable Logistics: We ship globally via DHL, FedEx, UPS, and sea freight.
Responsive Support: 24-hour response time for quotes and technical inquiries.
Quality Materials: Use of certified raw materials ensuring longevity and performance.
Frequently Asked Questions (FAQ)
Q1: What is your Minimum Order Quantity (MOQ)?
A: The standard MOQ is 500 pieces. However, we accommodate lower quantities for sample and testing purposes to support your development cycle.
Q2: Can you produce cables according to my drawings?
A: Absolutely. We offer complete OEM/ODM services. Please share your specifications or drawings, and our engineers will provide a feasibility analysis and quote.
Q3: What are your payment terms?
A: We accept T/T (Bank Transfer), PayPal, Western Union, and L/C. Terms can be discussed based on order value and partnership.
Q4: What is the lead time for production?
A: Mass production typically requires 10-15 working days after order confirmation and payment. Exact timelines depend on order complexity and volume.
Shipping term:
We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.
Packing
1, standard export carton.
2, customized packing is available.
Delivery
1, 5 working days for sample.
2, 7 working days for mass production goods.
3, Express, air, marine and customer specified forwards are available.


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