Automotive Wire Harness
Product Overview
Our automotive wiring harnesses are precision-engineered to meet the rigorous electrical and connectivity demands of modern vehicles. Designed for OEMs, aftermarket suppliers, and electric/hybrid vehicle manufacturers, our harnesses ensure optimal signal transmission, power distribution, and durability in diverse automotive environments. We adhere to global standards (SAE, ISO, UL) and deliver tailored solutions for applications ranging from body electronics to high-voltage systems.
Key Features & Advantages
Custom Design – Fully adaptable to vehicle electrical architecture, including wire gauge, length, connector type, and protection.
High Reliability – Rated for temperatures from -20°C to 300°C, with waterproofing up to IP67.
Certifications – Compliant with RoHS, REACH, UL, IATF 16949, ISO 6722, SAE J1128, and industry-specific norms.
Global Logistics – Support FOB, CIF, DDP, express delivery (DHL/UPS/FedEx), and flexible payment options (T/T, L/C, PayPal).
Rapid Prototyping – Samples in 5 days, mass production within 4 weeks, with MOQs as low as 500 units (flexible for trials).
Technical Specifications (Chart Summary)
|
Category |
Available Options |
|
Wire Type |
UL-recognized, FLRY, GXL, SXL, TXL, AVS/AVSS, ISO 6722, SAE J1128, custom derivatives |
|
Conductor Material |
Bare copper, tinned copper, silver-plated, gold-plated |
|
Wire Size |
2 AWG to 32 AWG (0.01 mm²–50 mm²) |
|
Core Count |
1–50 cores |
|
Temperature Rating |
80°C, 105°C, 125°C, 180°C, 220°C, 300°C |
|
Connector Brands |
TE Connectivity, Molex, JST, Delphi, Yazaki, Amphenol, custom equivalents |
|
Protection & Jacketing |
PVC, corrugated tubing, heat-shrink, braided sleeve, anti-abrasion/UV/chemical-resistant coatings |
|
Waterproof Rating |
Up to IP67 |
|
Applications |
Body & lighting, engine control, HVAC, chassis, dashboard, EV/hybrid powertrains, ADAS systems |
|
Industry Compliance |
Automotive (ICE/EV/Hybrid), electronics, machinery, renewable energy |
Applications & Markets
Vehicle Types: Passenger cars, commercial vehicles, two-wheelers, specialty vehicles.
System Integration: Powertrain, infotainment, battery management (BEV/PHEV), safety (ABS, airbags), lighting, climate control.
Voltage Classes: Low-voltage signal lines (≤60V) and high-voltage cables (≥400V for EV traction systems).
Emerging Trends: Support for autonomous driving sensors, V2X communication, and lightweight modular harness designs.
Value-Added Services
OEM/ODM Collaboration – Co-development from schematic design to validation.
Cost Optimization – Alternative material sourcing (connectors, insulation) without compromising specs.
Quality Assurance – 100% electrical testing, pull/bend/flex endurance validation, environmental stress screening.
Custom Cable Engineering – Tailored solutions for extreme temperatures, EMI shielding, or compact routing.
Supply Chain Flexibility – Regional warehousing, kanban delivery, and bonded inventory programs.
Why Choose Us?
20+ Years of expertise in automotive wire harness manufacturing.
Factory Location: Huizhou, Guangdong, China – hub of automotive electronics innovation.
End-to-End Control: In-house tooling, molding, assembly, and testing labs.
Sustainability Focus: Halogen-free/low-smoke materials, recyclable packaging, energy-efficient processes.
Global Support: Multilingual teams (English, Chinese) for technical queries and logistics coordination.
Shipping term:
We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.
Packing
1, standard export carton.
2, customized packing is also welcome.
Delivery
1, 5 working days for sample.
2, 7 working days for mass production goods.
3, Express, air, marine and customer specified forwards are available.


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