Overmolded Cable Harness
Overmold cable-2
Overmold cable-3
Overmold cable-4
Overmold cable-5

Overmolded Cable Harness

Connector: USB, D-sub, RJ-45, Mini-fit, Micro-fit, DC connector, HDMI, custom connector etc.
Pin number: any
Wire: hook wire, multiconductor cable, ribbon cable
Water proof level: ~IP68

Send Inquiry

Product Introduction

The Overmolded Cable Harness is an electrical wiring assembly featuring an outer protective layer that is resistant to wear, insulating, and waterproof. This protective layer is typically made using injection molding techniques and is commonly constructed from thermoplastic materials such as Polyvinyl Chloride (PVC) or Thermoplastic Elastomer (TPE). Cable are frequently employed in industrial, automotive, medical equipment, and various other applications to ensure the reliable operation of the internal wiring and connectors, even in harsh environmental conditions.

Basic information:

Connector: USB, D-sub, RJ-45, Mini-fit, Micro-fit, DC connector, HDMI, custom connector etc.

Pin number: any

Wire: hook wire, multiconductor cable, ribbon cable

Water proof level: ~IP68

Current rating range: custom

Voltage rating: custom

Cable length: custom

Temperature rating: -40 to 105 °C

Standard: IPC-A-620

Certification: RoHS/REACH/UL/CAS

More service: OEM/ODM

More detail.

Wire Type	UL/CSA standard hook wire, multiconductor cable, custom cable
Wire Size	Per customer requirement
Wire Cores	Per customer requirement
Conductor	Bare Copper, Tinned Copper.
Rate Temperature	-40℃ to 80℃, 105℃, 125℃, 180℃, 220℃, 300℃
Certification	UL, VDE, CE 3C or Customize Special Cables
Connector Type	USB, D-sub, RJ-45, Mini-fit, Micro-fit, DC connector, custom connector/strain relief etc.
Overmold material	PVC, TPU, TPE, PA, PBT
Protection	Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable
Plug Molds	We have over molding capability and connector OEM/ODM capability
Testing	100% function tested
Industries	Equipment, Electronics, Machines, Lighting, Marine, automotive
We Provide Custom Service

More products we serviced for customers

013

Applications:

Automotive Industry: Overmolded Cable Harness used for electrical connections within and outside vehicles, such as engine compartments, dashboards, lighting systems, and more.
Industrial Automation: Applied in robots, sensors, control systems, and other equipment to achieve reliable signal transmission and power connections.
Medical Devices: Utilized in medical imaging equipment, surgical devices, patient monitoring devices, ensuring reliable electrical connections and safety performance.
Electronics: Employed in computers, communication devices, household appliances, and more, providing power supply and data transmission.
Military and Defense: Used in various military applications like communication systems, navigation equipment, and more, ensuring reliability in harsh environments.

More custom service

We can help customer design overmold shape and construction, also can help customer do DFM on overmold design.

Our Overmolding capability.

Moldingmachine_