Custom Overmold Cable

Custom Overmold Cable Assemblies - Premium Solutions for Harsh Environments Elevate your electronic connectivity with our advanced custom overmold cable assembly solutions. Designed for durability, reliability, and seamless integration, our cables withstand extreme conditions while delivering superior performance. ________________________________________ Why Choose Our Overmolded Cable Solutions? Overmolding technology revolutionizes cable assemblies by encapsulating connectors and wire junctions in a resilient, molded material. This process delivers unmatched benefits: • Extreme Environmental Sealing: Achieve protection up to IP68 standards, making cables impervious to moisture, dust, chemicals, and fluids. • Enhanced Mechanical Durability: Superior resistance to shock, vibration, constant flexing, and tensile stress protects critical termination points. • Custom Aesthetics & Branding: Integrate company logos, part numbers, color codes, and ergonomic shapes directly into the overmold for brand consistency and user-friendly design. • Rapid Prototyping: We utilize 3D printing and soft tooling to deliver functional prototypes quickly, ensuring the design perfectly matches your application before final production. ________________________________________ Product Specifications & Technical Data Our cables are fully customizable. Below are our standard and configurable parameters: 表格 Parameter Category Details & Options Connector Types USB (A, B, C), D-Sub, RJ-45, HDMI, DC Power Jacks, Mini-Fit, Micro-Fit, Circular Connectors, or fully custom designs. Cable & Conductor Wire Type: Shielded/Unshielded Multiconductor, Hook-up Wire, Ribbon Cable, Coaxial. Conductor: Bare Copper, Tinned Copper. Gauge & Cores: Fully customized per your current and signal requirements. Overmold Material PVC, TPU (Flexible & Abrasion-Resistant), TPE, PA (Nylon), PBT. Material selected based on needed flexibility, chemical resistance, and temperature range. Electrical Ratings Voltage & Current: Custom engineered for your application. Temperature Range: -40°C to +105°C (standard), with options up to +220°C. Environmental Protection IP Rating: Up to IP68 (submersible). Special Features: Oil-Resistant, UV-Resistant, Low Smoke Zero Halogen (LSZH), Acid/Alkali Resistant. Compliance & Testing Standards: Manufactured to IPC/WHMA-A-620 acceptance standards. Certifications: RoHS, REACH, UL, CE, CSA. Quality: 100% electrical and functional testing. Lead Time & Services Samples: As fast as 5-7 working days. Mass Production: Typically 3-4 weeks. Services: Full ODM/OEM Support, DFM (Design for Manufacturability) Analysis, Custom Packaging. ________________________________________ Our Customization & Engineering Process We partner with you from concept to delivery: 1. Requirement Analysis: Our engineering team reviews your electrical, mechanical, and environmental needs. 2. Design & Prototyping: We create 2D/3D designs and produce functional prototypes for validation, incorporating your branding. 3. Design for Manufacturability (DFM): We optimize the design for cost-effectiveness and robust production. 4. Production & Quality Assurance: Using advanced injection molding presses, we manufacture your order with strict process control and 100% testing. 5. Global Delivery: We ship worldwide via DHL, FedEx, UPS, or sea freight, with export-standard packaging. Target Industries • Industrial Automation & Equipment • Automotive & Transportation • Marine & Outdoor Electronics • Medical Devices • Telecom & Data Communications • Consumer Electronics & Lighting FAQ 1, Q: Can you tell me about your company and capability? A:We are professional cable factory in China, with almost 10 years experience in the cable industry. we have strong engineer team, can provide technical support for customer. 2, Q: Can you produce custom overmold cable harness? A: We can help customer design overmold 2D/3D per customer requirement, even can add your logo on the product. 3, Q: What service do we provide？ We provide technical clarification，warranties for all our products and many customization choices. 4, Q: What’s the lead time (L/T) of your manufacturing? A: We provide short L/T service. Sample 1 wks, mass production 4 wks. 5, Q:What payment terms are available? We accept the payment by: T/T, Western Union, Money Gram, Paypal and Cash,any other question, please don't hesitate to contact our business representative. Shipping term: We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer. Packing 1, standard export carton. 2, customized packing is also welcome. Delivery 1, 5 working days for sample. 2, 7 working days for mass production goods. 3, Express, air, marine and customer specified forwards are available.