High Flexibility Cable Assembly
High-Flexibility Cable Assemblies for Industrial application
Our engineered high-flexibility cable assemblies and harnesses are built for demanding, constantly moving applications. Featuring over 1 million bend cycles, -40°C to 105°C rating, and custom OEM/ODM options including TE, Molex, JST connectors. Compliant with UL, CE, RoHS. Fast lead times.
From robotic arms to high-speed production lines, these harnesses are built to withstand millions of movement cycles without signal loss or mechanical failure, ensuring maximum uptime and durability for your equipment.
Core Product Advantages:
Exceptional Durability: Constructed to endure over 8 million bending cycles in towline/carrier applications.
Wide Environment Suitability: Operates reliably in temperatures from -40°C to 105°C, resistant to oil, abrasion, and harsh industrial conditions.
Superior Signal Integrity: Features 99.99% high-purity oxygen-free copper conductors for low resistance, minimal aging, and fast, stable data/power transmission.
Full Customization: Every aspect, from connectors to cable length and jacket material, can be tailored to your specific OEM/ODM requirements.
Comprehensive Compliance: Meets and exceeds international standards including UL, CE, RoHS, REACH, and IPC/WHMA-A-620, with third-party certified cables available.
Technical Specifications & Parameters
For clear and quick comparison, here are our standard and customizable specifications in a structured chart:
High-Flexibility Cable Assembly - Core Parameters
|
Feature Category |
Specifications & Options |
|
Conductor |
Bare Copper / Tinned Copper / Silver-Plated |
|
Insulation & Jacket |
PUR, TPE, or PVC materials for oil, UV, and abrasion resistance |
|
Cable Size Range |
28 AWG (0.08 mm²) up to 2 AWG (35 mm²) |
|
Number of Cores |
1 to 50 cores available; Multi-conductor and coaxial options |
|
Voltage Rating |
300V to 1000V (Customizable) |
|
Current Rating |
Customized based on wire gauge and application |
|
Temperature Range |
-40°C to +105°C (Standard), options up to +300°C |
|
Bend Radius (Min.) |
As low as 5 x cable outer diameter |
|
Ingress Protection (IP) |
Up to IP68-rated overmolded connectors |
|
Flame/Safety Ratings |
UL, CSA, CE (Low Smoke Halogen-Free options available) |
Connectors & Customization
|
Component |
Available Options |
|
Connector Brands |
TE Connectivity, Molex, JST, Amphenol, Delphi, Hirose, HARTING |
|
Contact Plating |
Gold, Silver, or Tin |
|
Overmolding (Cable-to-Connector) |
PUR, PVC, TPE in custom colors and logos |
|
Shielding |
Foil, Braid, or Foil+ Braid combinations |
|
Cable Protection |
Corrugated conduits, braided sleeving, spiral wrap, heat-shrink tubing |
|
Testing & Quality |
100% electrical continuity test; Hi-Pot testing upon request |
Ideal Applications & Industries Served
Our high-flexibility cable solutions are critical components for:
Robotics & Automation: 6-axis robot arms, gantry systems, pick-and-place units.
Industrial Machinery: CNC machine tools, laser cutters, automated assembly lines, material handling.
Motion Control Systems: Linear actuators, servo drives, encoders, and motor feedback systems.
Specialized Equipment: Medical devices, automated test equipment (ATE), packaging machinery.
Emerging Technologies: New energy vehicles (charging systems), automated guided vehicles (AGVs), industrial IoT sensors.
Custom Design & OEM/ODM Services
We collaborate closely with clients to design cable assemblies from the ground up. Our engineering support covers electrical schematic review, mechanical drawing verification, prototype sampling, and full-scale production. Whether you need custom pin-outs, specific shielding for EMC compliance, or special labeling, we provide a complete service.
Frequently Asked Questions (FAQ)
Q: Can you manufacture prototypes before full production?
A: Absolutely. We provide functional samples for testing and validation. Prototypes are typically delivered within 5-7 business days. A nominal sample fee may apply, which is often credited against future production orders.
Q: What is your typical lead time for production?
A: Once designs are approved, standard production runs ship within 4-5 weeks. We offer expedited services for urgent requirements.
Q: What certifications do your products hold?
A: Our assemblies utilize certified raw cables (UL, VDE, CSA) and follow IPC-A-620 workmanship standards. Final assemblies are RoHS & REACH compliant. We can provide full test reports and compliance documentation.
Q: Do you handle shipping and logistics globally?
A: Yes, we are experienced in global export. Shipments are arranged via major carriers like DHL, FedEx, UPS, or sea freight based on your preference. All goods are packed securely in export-grade cartons.
Next Steps
Request a free, no-obligation quote or consultation to specify your needs. Send us your drawings, schematics, or performance requirements, and our engineering team will respond promptly with a detailed solution and competitive pricing.
Shipping term:
We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.
Packing
1, standard export carton.
2, customized packing is also welcome.
Delivery
1, 5 working days for sample.
2, 7 working days for mass production goods.
3, Express, air, marine and customer specified forwards are available.
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