Custom Ribbon Cable Assembly
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Custom Ribbon Cable Assembly

Custom Ribbon Cable Assembly Introduction to Custom Ribbon Cable Assembly ​A custom flat ribbon cable is a slim, low-profile interconnect solution built with multiple parallel conductors arranged in a uniform flat layout. Often referred to as a multi-conductor planar wiring harness, it takes its...
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Product Introduction

Custom Ribbon Cable Assembly

Introduction to Custom Ribbon Cable Assembly

​A custom flat ribbon cable is a slim, low-profile interconnect solution built with multiple parallel conductors arranged in a uniform flat layout. Often referred to as a multi-conductor planar wiring harness, it takes its name from its flexible, ribbon-like form factor. The ultra-thin, pliable structure enables it to bend and fit seamlessly into tight, confined device compartments, freeing up extra internal space for other components. This optimized layout also improves airflow around conductors, effectively reducing the risk of overheating even during long continuous operation. Tailored fully to unique application requirements, this custom assembled cable is the ideal choice for projects that demand high flexibility, consistent signal transmission and space-saving installation.
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Core Customizable Specifications

All parameters of this custom ribbon cable assembly can be adjusted to match your exact project needs, with standardized core reference specs listed in the table below:

Specification Category

Detailed Parameters

Compatible Connectors

IDC, JST, or any custom-specified crimp terminal and board-to-board connectors

Pin Count Range

2 pins to 40 pins, with expanded higher pin options available on request

Cable Types Supported

Standard flat ribbon cable, color-coded rainbow ribbon cable

Voltage Rating

Fully customizable to match your operational voltage requirements

Cable Length

Customized per your exact installation dimension needs

Certified UL Styles

2651, 2468, 1007 and additional UL certified wiring options

Operating Temperature Range

-40°C to 105°C

Compliance Standards

IPC-A-620, UL certified manufacturing protocols

Official Certifications

RoHS, REACH, UL, CAS, VDE, CE

Value-Added Services

Full OEM and ODM custom development support

 

Standard UL1007 Custom Ribbon Cable Sub-Specification

For projects that require UL1007 grade cable material, this custom assembly delivers the following proven performance attributes:

80°C continuous rated operating temperature

300V rated working voltage

Support for both solid and stranded conductor designs, with tinned or bare copper options covering 32AWG to 10AWG gauges

Abrasion-resistant PVC insulating jacket

Fully passes VW-1 and FT1 vertical flame safety tests

Uniform, consistent insulation thickness to ensure no-jam easy stripping and clean cutting during installation

100% compliance with RoHS environmental requirements

Detailed UL1007 conductor and insulation dimension reference:

AWG

Conductor Construction (No./mm)

Conductor Diameter (mm)

Insulation Thickness (mm)

Overall Outer Diameter (mm)

26

1/0.404

0.40

0.43

1.25

26

7/0.16

0.48

0.41

1.30

24

1/0.511

0.51

0.42

1.35

24

11/0.16

0.61

0.40

1.40

22

1/0.643

0.64

0.43

1.50

22

17/0.16

0.76

0.42

1.60

Standalone Flat Custom Ribbon Cable Reference Specs

For customers who source the flat ribbon cable separately for self-assembly, our base IDC flat ribbon cable comes with the following standard configurable specs:

Item

Detailed Parameter

Product Name

Custom IDC Flat Ribbon Cable

Cable Type

IDC compatible flat ribbon wire

Available Pin Counts

6 / 8 /10 /12/ 14 / 16 / 20 / 50 / 60 pins, with more non-standard pin configurations available on request

Standard Pitch Options

1.7mm / 2.0mm / 2.54mm

Cable Length

Produced fully per customer's exact installation requirements

Withstand Voltage Rating

300V

Pre-Shipment Quality Control

100% continuity breakover test, 100% crimp connection integrity inspection, 100% dimensional accuracy check, 100% appearance visual inspection

Target Application Scenarios

Consumer Electronics, Automotive Systems, Railway Transportation, Medical Devices, Oil Exploration Equipment, Military Defense Products, Aviation & Aerospace, Marine Exploration, Metro Transit Devices, Banking Self-Service Terminals, Network Communication Engineering

Supporting Certifications

CE, ISO, RoHS, SGS

Matching Compatible Connectors

Full range of IDC connectors covering all different pitches and port counts

 

Our Service & Ordering Advantages

Quality Commitment

Every custom ribbon cable assembly comes with a 12-month full quality warranty after shipment. If any non-human-induced quality problem occurs during the warranty period, we will arrange a free replacement for you immediately. During manufacturing, we run rigorous pull resistance testing, repeated bending life testing and full 100% cable functionality testing on every unit, to ensure you receive stable, defect-free custom wiring products.

 

Flexible Ordering Terms

‌Minimum Order Quantity‌: Standard MOQ is 500 pieces, but we support low-volume trial orders and small batch sample production for your prototype validation stage

‌Production Lead Time‌: We offer industry-leading short lead time services: 1 week for sample production, 4 weeks for full mass production batches

‌Accepted Delivery Terms‌: FOB, CFR, CIF, EXW, FAS, CIP, FCA, DDP, DDU, global express delivery

‌Supported Payment Currencies‌: USD, EUR, CNY

‌Accepted Payment Methods‌: T/T bank transfer, L/C letter of credit, credit card, PayPal, cash payment

‌Multilingual Support‌: Our sales and technical teams are fluent in English and Chinese, to provide full-cycle technical clarification and after-sales support for global customers.

 

Logistics & Packing

We ship orders to destinations all over the world, working with trusted global couriers including EMS, DHL, UPS, FedEx and TNT, you can specify your preferred logistics provider freely. We use standard export-grade cartons for regular packing, and we also welcome 100% custom packaging solutions tailored for your brand. For delivery timelines: we ship sample orders within 5 working days, and mass production goods are dispatched within 7 working days. We support multiple shipping modes including express air freight, standard air shipping, sea freight, and can also arrange delivery via your designated forwarder.

 

Our factory certification and quality assurance:

UL certification

IPC-A-620 certification

ISO9001 / ISO14001 /ISO13485 certified factory

All products are 100% electric tested

product-19-19​​Top-cable UL and ISO certificate

 

 

​(Top-cable test equipment)

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FAQ

1, Q : Can you tell me your products warranty?

A: We provide 1 year quality warranty for our shipped product, will provide replacement if any quality issue

 

2, Q: what services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,DDP,DDU,Express Delivery;

Accepted Payment Currency:USD,EUR,CNY;

Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Cash;

Language Spoken:English,Chinese.

Technical clarification,warranties for all our products and many customization choices.

 

3, Q: What's your Minimum order QTY (MOQ)?

A: Normally 500 PCS, but we can support lower volume for sample stage.

 

4, Q: What's the lead time (L/T ) of your manufacturing?

A: We provide short L/T service. Sample 1 wks, mass production 4 wks.

 

5, Q: How about you product quality?

A: We do pull test, bending test etc in to ensure the product stability, also do 100% function test on the cable in the manufacturing to ensure customer receive good quality goods.

 

Shipping term:

We ship goods all over the word, via EMS, DHL,UPS.FedEx and TNT etc, customer can specify whichever they prefer.

 

Packing

1, standard export carton.

2, customized packing is also welcome.

 

Delivery

1, 5 working days for sample.

2, 7 working days for mass production goods.

3, Express, air, marine and customer specified forwards are available.

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